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Surgical Mask

Suzhou Ulife Biotechnology Co., Ltd.: Your Trustworthy Surgical Mask Manufacturer!

 

Our company was established in 2018. It is an enterprise integrating the design and production of medical devices and parts, and plastic injection molding. In addition to domestic sales in China, it is also sold to the United States, Japan, Southeast Asia and other countries.

 

Rich Product Variety
Our company can produce disposable masks, medical masks, children's masks, adult antiviral medical-grade masks, KN95 masks, disposable non-sterile medical masks, etc.

 

Quality Guaranteed
Our products have obtained DoC, EN14683:2019+AC:2019(E) test report; YY/T 0469-2013 test report, T/CTCA 7-2019, T/CNTAC 55-2020, T/CNITA 09104-2020 test report.

 

Advanced Production Equipment
We have the most advanced cutting and laminating machines, welding machines, BFE testing equipment, PFE testing equipment.

 

Leading Service
We have many years of industry experience and a complete production management, quality supervision, sales service operation system. Whether you want to buy disposable masks or children's masks, just send your requirements by email and we can customize the product for you.

 

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What is Surgical Mask

Surgical masks, commonly referred to as medical masks, are loose-fitting devices that are worn to cover your mouth and nose. They act as a physical barrier between your mouth and nose and the immediate environment. For a material to be termed as a surgical mask, it has to be fluid resistant. Surgical masks are used in surgical settings even though they do not provide full protection from harmful airborne particles. Surgical masks are typically used to prevent the transmission of contaminated respiratory secretions and saliva from the wearer to those in close distance.

Things of Health Benefits By Surgical Masks

 

 

It Reduces the Chance of Airborne Disease
Surgical masks are generally used to reduce the chance of spreading the airborne disease to others, also prevent airborne large dust pollution when breathing which are the result of air pollution.

 

It Retains the Droplets Ejected From the Wearer
Surgical masks retain some large droplets ejected from the wearer through taking, coughing or sneezing from mouth and nose. Thus they reduce the spread of the pathogen.

 

It Helps to Reduce Saliva and Respiratory Secretion
A surgical mask is mainly used to protect from spreading saliva a respiratory secretion that can travel up to 26 feet. So, any kind of pathogen or germs is prevented by using surgical masks.

 

It Helps Not to Touch Your Mouth or Nose
Viruses and bacteria can spread rapidly when you touch your face parts like mouth and nose. Many cases of flu can't active as far as they can't reach the mouth and nose. Many people touch contaminated surface which becomes very harmful when he/she touch his hands to his/her mouth or nose. So, surgical masks remind the wearers not to touch his mouth or nose, otherwise, it may transfer many deadly viruses or bacteria.

 

It Helps to Catch Microorganisms During Surgery
Surgical masks are mainly used by health professionals at the time of surgery which can protect them from many harmful microorganisms. These microorganisms can spread through the droplets and aerosols from the patient. It is very effective to reduce the risk of infection among healthcare workers.

 

Breathing is Very Easy
Surgical masks are used not only to protect you from harmful particles but also to give you comfortable breathing as it is very easy to breathe. It also protects from different germs (viruses and bacteria).

 

Materials of Surgical Masks
 

Non-Woven Fabric (Non–Woven Fabric)

Nonwoven fabrics are the first essential ingredient. This fabric is made up of synthetic resin particles and bound together by adhesives, using the thermal effects of modern machines or solvents to bond, and link separate fibers together without the need to weave.

Antibacterial Filter Cloth

Antimicrobial filter cloth is used as the middle liner, and has the function of filtering all kinds of dust smooth. According to information from experts, the ability to filter dust and bacteria of this fabric is up to 99%. Therefore, it is possible to effectively prevent respiratory diseases.

 

Process of Surgical Masks
 

Combine Three Layers Of Non-Woven Fabric
Three different non-woven fabrics were placed on the fixed support on the surgical mask-making machine and neatly stacked together by the laminator above. There is a trumpet-shaped feeding port here, and a string of wires is continuously passed through the trumpet to the laminating machine.

 

Stitch The Metal Wire Fixed By The Nose Clip Into The Laminated Three-Layer Non-Woven Fabric
From the suggestions for wearing masks correctly, we can know that the nose clip must be pinched to the bridge of the nose when wearing so that wearing the mask will be firm. Otherwise, without this structure, my nose leak is more serious, the seal is not tight, and the protective effect is affected.

 

Mask Body Unit Forming
Next, in order to create a crease and better processing in subsequent processes, it needs to be flattened by a roller machine and then cut to a single mask unit.

 

Fix The Hanging Ear Rope To The Four Corners Of The Mask With The Thermoforming Device
Because the process of wearing a mask, the hanging ear rope is in a relatively tight state for a long time. In order to strengthen the binding strength of the rope and the mask body, it is necessary to use adhesives at the four corners of the mask. During the pressing process, it is mechanically transported. Hang the ear rope, and fix the ear rope to the mask with an adhesive under the heat pressing device.

 

Earloop Folding
Surgical mask-making machine automation generally refers to the automation of face mask production, if you want to save further labor you also need to connect a mask packaging machine and achieve full automation, and the key here is the folding of the earloop. Advanced mask-making machine manufacturers will integrate mask production and mask packaging to greatly improve the efficiency of the mask production line.

 

Disinfection
During the entire production process of the mask, not only the processing contact of the mask making machine but also the contact of many artificial links, the mask will inevitably be contaminated by bacteria. If it is an ordinary mask, it does not need to be sterilized, but the medical treatment requires the manufacturer to use a ring. Oxygen ethane (EO) sterilizer is disinfected. The mask was placed in an environment of 400 mg / L of ethylene oxide, and alkylation was applied to the hydroxyl group to make the microbial macromolecules inactive to achieve the purpose of sterilization.

 

How to Choose Surgical Masks

Fit

Your Surgical Masks needs to fit as snugly against your face as possible. You're supposed to be breathing through the mask, not around the mask. Many masks, including the pleated style, tend to leak air around the cheeks and the bridge of the nose, and that lack of seal makes it much worse.

Breathability

This is the same sort of property. A fabric that is not breathable means when you breathe, the air has to come from somewhere, often around the mask. Poorly breathable fabrics also restrict airflow and can exacerbate issues like COPD or asthma.

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Disposable Non Sterile Surgical Face Mask

Filters

Adding some layer to a fabric mask to help filter air will help a ton. Some of the best filters are replaceable filtration packets that go into a pocket in your mask and filter the air you breathe. If you don't have a mask that suits these kinds of filters, you can use a dried-out baby wipe, a coffee filter, or even a dry paper towel for a reasonable approximation.

Washability

Some fabrics are easier to clean and dry than others. Cotton is great, silk is good, nylon and spandex are both fine. Others might have a harder time being cleaned and re-used.

 

How to Wear Surgical Masks
 
 

Coloured Side Out

Most surgical masks have a coloured side, which is the fluid repellent layer. As this side is designed to protect from the passage of blood splash or body fluids outside the mask., it should always face outwards.

 
 
 

Soft Side Skin Down

Another way to figure out which way your mask should be facing is to look at the two sides of the mask, you’ll notice that one is a lot softer than the other. The softer layer is designed to absorb moisture, like the droplets that are released from your nose and mouth, so it should face towards your skin.

 
 
 

Metal Strip Up

Many surgical masks also feature a small metal strip or nose piece along one of the long edges. This is intended to be moulded across your nose for a more secure fit. Make sure the side with the metal nose piece is facing upwards.

 

 

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Applications of Surgical Masks

Healthcare Workers
A surgical mask is intended to be worn by health professionals during surgery and certain health care procedures to catch microorganisms shed in liquid droplets and aerosols from the wearer's mouth and nose. Evidence supports the effectiveness of surgical masks in reducing the risk of infection among other healthcare workers and in the community.

 

General Public
In community and home settings, the use of facemasks and respirators generally are not recommended, with other measures preferred such as avoiding close contact, maintaining good hand hygiene, and wearing cloth face coverings.

 

 
Frequently Asked Questions
 
 

Q: What is the primary purpose of a surgical mask?

A: A surgical mask primarily serves as a barrier to catch respiratory droplets when the wearer coughs, sneezes, talks, or breathes. It helps prevent the spread of infectious agents from the wearer to other people and surfaces, reducing the risk of disease transmission in healthcare settings and during community outbreaks.

Q: How does a surgical mask protect the wearer and others?

A: Surgical masks protect the wearer by providing a physical barrier against direct spray or splatter of bodily fluids and large respiratory droplets. They also offer a degree of protection to others by containing the wearer's respiratory droplets. However, it's important to note that surgical masks do not filter airborne particles or provide a perfect seal around the face, so they are more effective at preventing the spread of larger droplets rather than aerosolized particles.

Q: What are the key features of a surgical mask?

A: Key features include multiple layers of non-woven fabric, which can help trap droplets; a shape designed to cover the nose, mouth, and chin; and ear loops or ties for securing the mask. Some masks come with a bendable metal strip that allows for a customizable fit along the bridge of the nose. The outer layer is typically water-resistant to prevent droplets from penetrating the mask, and the inner layer is absorbent to capture moisture from exhalation.

Q: When should a surgical mask be worn?

A: Surgical masks should be worn in situations where there is a risk of exposure to respiratory droplets, such as during patient care activities in healthcare settings, when caring for someone who is sick, or when in close contact with others in crowded indoor environments, especially during outbreaks of infectious diseases like influenza or COVID-19.

Q: How often should surgical masks be changed?

A: Surgical masks should be changed when they become wet or visibly dirty, or if they have been in use for more than a few hours. Healthcare providers often change masks between patients and adhere to specific protocols based on the level of risk associated with their activities. In community settings, individuals should follow local guidelines or their own assessment of mask condition to determine when to replace it.

Q: Can surgical masks be reused?

A: Surgical masks are intended for single-use only. Using them more than once increases the risk of contamination and reduces their effectiveness. After use, masks should be discarded properly in designated waste containers, and hands should be sanitized immediately.

Q: What precautions should be taken when wearing a surgical mask?

A: When wearing a surgical mask, it's essential to ensure that it fits well, covering the nose, mouth, and chin. Avoid touching the mask once it's on, and if you do, clean your hands immediately with soap and water or an alcohol-based hand sanitizer. When removing the mask, grasp the ear loops or ties without touching the front and dispose of it promptly. Always wash your hands after handling used masks.

Q: Who should not wear a surgical mask?

A: Individuals with certain respiratory conditions that make breathing difficult should consult with a healthcare provider before using a surgical mask, as it may restrict airflow and exacerbate breathing problems. Additionally, children under the age of two are generally not recommended to wear masks because they may have difficulty removing them on their own and could choke if the mask becomes displaced.

Q: How effective are surgical masks in preventing the wearer from contracting an illness?

A: Surgical masks offer moderate protection to the wearer against large respiratory droplets. They are most effective at preventing the spread of respiratory illnesses from the wearer to others. However, they are less effective at filtering out smaller airborne particles or protecting the wearer from inhaling viral particles.

Q: What is the difference between surgical masks and N95 respirators?

A: N95 respirators are designed to fit more snugly to the face and filter out at least 95% of airborne particles, including very small ones. Surgical masks, on the other hand, do not form a tight seal and are primarily meant to block large droplets, not airborne particles. During the COVID-19 pandemic, N95 respirators were often reserved for healthcare workers due to shortages, and the public was advised to use surgical masks or cloth face coverings instead.

Q: Can surgical masks be sterilized or disinfected for reuse?

A: Surgical masks are not designed for sterilization or disinfection for reuse. Heat, ultraviolet light, and chemical disinfectants can degrade the materials and reduce the mask's effectiveness. Manufacturers do not recommend attempting to clean or reprocess disposable surgical masks, as this can compromise their performance and safety.

Q: What role do surgical masks play in infection control in healthcare settings?

A: In healthcare settings, surgical masks are a fundamental component of infection control strategies. They are used alongside other personal protective equipment (PPE) like gloves, gowns, and eye protection. They help prevent the transmission of pathogens between patients and healthcare workers and reduce the risk of healthcare-associated infections.

Q: Are there any special considerations for using surgical masks in high-risk environments?

A: In high-risk environments, such as operating rooms or during aerosol-generating procedures, additional precautions are necessary beyond wearing a surgical mask. Healthcare workers might need to use higher levels of PPE, such as N95 respirators, face shields, or powered air-purifying respirators (PAPRs).

Q: What is the proper way to dispose of a surgical mask?

A: Surgical masks should be disposed of in a closed bin designated for medical waste. After removal, hands should be washed immediately with soap and water or an alcohol-based hand sanitizer to prevent contamination. Proper disposal helps maintain environmental hygiene and prevents the spread of pathogens.

Q: Can surgical masks cause skin irritation or allergies?

A: Surgical masks are generally well-tolerated, but some individuals may experience skin irritation, especially with prolonged use. Allergic reactions are rare but possible, particularly to the materials used in the mask's construction. If skin irritation occurs, it's advisable to switch to a different brand or type of mask or consult a healthcare provider.

Q: How do surgical masks compare to cloth masks in terms of effectiveness?

A: Cloth masks are an alternative to surgical masks when the latter are unavailable. While cloth masks can provide some protection, they are generally less effective than surgical masks at filtering out respiratory droplets and airborne particles. The effectiveness of cloth masks varies widely depending on the fabric used and how well they fit the wearer's face.

Q: What standards do surgical masks need to meet?

A: Surgical masks must meet certain standards set by regulatory bodies to ensure their safety and effectiveness. In the United States, these standards are set by the Food and Drug Administration (FDA), which regulates medical devices, including masks. International standards may vary, but many countries have similar requirements to ensure that surgical masks provide adequate protection.

Q: Can surgical masks be used as a substitute for N95 respirators during a pandemic?

A: During a pandemic, especially when there are shortages of N95 respirators, surgical masks may be used as a last resort for healthcare workers performing aerosol-generating procedures. However, they do not provide the same level of protection as N95 respirators. In community settings, surgical masks can help slow the spread of the virus but are not a substitute for more effective respiratory protection when available.

Q: Should surgical masks be worn in conjunction with other protective gear?

A: Surgical masks are often used in combination with other forms of personal protective equipment, such as gloves, gowns, and eye protection. This layered approach enhances overall protection and reduces the risk of transmitting or acquiring infections in healthcare settings and during outbreaks.

Q: What innovations are being developed in surgical mask technology?

A: There is ongoing research and development in the field of surgical mask technology aimed at improving comfort, breathability, and filtration efficiency. Innovations include masks with improved seals to better fit the face, antiviral coatings, and enhanced filtration materials. Some designs also focus on sustainability and aim to reduce waste by making masks reusable through washing or other forms of disinfection.
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