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Medical Mask

Suzhou Ulife Biotechnology Co., Ltd.: Your Trustworthy Medical Mask Manufacturer!

 

Our company was established in 2018. It is an enterprise integrating the design and production of medical devices and parts, and plastic injection molding. In addition to domestic sales in China, it is also sold to the United States, Japan, Southeast Asia and other countries.

 

Rich Product Variety
Our company can produce disposable masks, medical masks, children's masks, adult antiviral medical-grade masks, KN95 masks, disposable non-sterile medical masks, etc.

 

Quality Guaranteed
Our products have obtained DoC, EN14683:2019+AC:2019(E) test report; YY/T 0469-2013 test report, T/CTCA 7-2019, T/CNTAC 55-2020, T/CNITA 09104-2020 test report.

 

Advanced Production Equipment
We have the most advanced cutting and laminating machines, welding machines, BFE testing equipment, PFE testing equipment.

 

Leading Service
We have many years of industry experience and a complete production management, quality supervision, sales service operation system. Whether you want to buy disposable masks or children's masks, just send your requirements by email and we can customize the product for you.

 

China Disposable Adult 3 Ply Medical Face Mask

 

What is Medical Mask

Medical masks, also known as surgical masks, are designed to create a barrier between the mouth and nose of the wearer and the immediate environment. They are an essential component of personal protective equipment (PPE) used in healthcare settings to protect patients and healthcare providers from the spread of infectious diseases.

Features of Medical Mask

 

 

Reduces Exposure to Allergens
Especially if you have pollen allergies, wearing a Medical Mask could decrease allergen exposure. A Medical Mask that covers your mask and nose can help filter out pollen or irritants. Medical Mask also change the moisture and temperature level of the air you breathe in, further reducing allergy symptoms.

 

Prevents You From Getting Sick
Infectious diseases can spread from exposure to the droplets containing the germs that cause the diseases. Medical Mask keep you from becoming sick by blocking droplets from actions like breathing, coughing, sneezing, or talking.

 

Protects Immunocompromised
Medical Mask protect individuals who are immunocompromised by reducing or preventing their exposure to germs that can make them very sick. These individuals have immune systems that do not work properly.

 

Keeps You From Spreading Germs
Just like Medical Mask may prevent you from getting sick, they can also prevent you from spreading germs if you're already ill. Wearing a Medical Mask decreases the likelihood that you'll exhale and spread germs into the surrounding air.

 

 

Types of Medical Mask

Procedural and Surgical Masks
These are loose-fitting masks designed to cover the mouth and nose. Medical grade surgical or procedural masks provide excellent protection due to their filtration and fluid resistance.

 

N95s and Other Respirators
N95 respirators offer a higher level of filtration than cloth, surgical or procedural masks. However, they are not necessary to protect people from viruses under normal circumstances. In order to be optimally effective, respirators must be fit-tested and worn properly, tightly fitted against the person’s face.

Non Sterile Medical Respirator Mask

 

Materials of Medical Mask
 
1

Woven Fabrics
Woven fabrics are created by interlacing fibers or yarns at right angles (90° angles) to each other in a ‘checkered’ pattern. This pattern is created by weaving (or interlacing) a set of horizontal fibers (weft fibers) over and under a set of vertical fibers (warp fibers). The properties of woven fabrics depend on the ways in which the fibers (warp and weft) are interwoven.

2

Knit Fabrics
Knit fabrics are made by pulling loops of thread or yarn through each other to create a sheet of material. In general, knit fabrics are not recommended for use in masks because they are stretchy. When knit materials are stretched, it increases the size of the holes (pore size) in the materials, which decreases the its ability to filter particles.

3

Nonwoven Fabrics
Instead of being woven or knit, nonwovens are fibrous webs that are bonded together to form a fabric, usually through mechanical, chemical, or thermal means.In the context of masks, the most frequently discussed nonwovens are spunbond and meltblown nonwovens.

4

Meltblown Nonwovens
Meltblown nonwovens start off with a spunmelt process similar to that of spunbond fibers. However, the process after filaments are extruded from the spinneret is different. For meltblowns, the extruded fibers are are immediately subjected to high velocity hot air streams coming from both sides of the spinneret. These rapidly moving streams of hot air hit the molten polymer at the edge of the spinneret and blow it into very fine filaments (~1 -5 μm diameter).

5

Composite Spunmelt Materials
Spunbond-meltblown-spunbond (SMS) materials are multi-layered fabrics, commonly used in medical gowns, drapes, and sterilization wraps. The spunbond layers give the materials better structural integrity, and the meltblown layers give it better filtration.

6

Electrospun Nonwovens
The majority of nanofiber materials are manufactured through a process called electrospinning. For electrospun fibers, the precursor materials go through a spinneret, but instead of being blown by hot air as in meltblown processes, electrical fields are used to draw out, and deposit extremely thin (1 nanometer to 500 nanometers in diameter) continuous fibers.

 

Process of Medical Mask
Adult Antiviral Medical Grade Face Mask
Non Sterile Medical Respirator Mask
Adult Antiviral Medical Grade Face Mask
Non Sterile Medical Respirator Mask

Material Entry
The first step is the entry of raw materials. The materials are unwound and drawn into the production process in a single flow of material as they are combined.

 

Folding Process
Once the machine has combined the raw materials and they are on their way through the machine, the next step is to fold them. The way the machine folds the materials is what makes the fabric pleated. These pleats are in any disposable 3-ply face mask. After the pleats are folded into the mask, the machine uses ultrasonic welding to make a seam on the ends of the mask. This type of welding uses mechanical vibrations which soften or melt the material to make the seam.

 

Cutting Masks To Size
After the welding process, the masks need to be cut to the correct size. Before this is done, the material is still connected to the spool of raw material. Using the mask-making machine, the masks are cut to the size of an individual mask and then transported to the next station in the machine.

 

Adding Ear Loops
The next step in the process of constructing masks is to add the ear loops to the edges. With this part of the machine, the ear loop attachments are automatically fed to both sides of the mask where they are ultrasonically welded to the mask.

 

Stacking Finished Masks
The masks are now complete! The final process in the mask production machine is to stack the finished masks into stacks. The machine is programed with the number of masks in each stack and stacks them to the correct amount. Once the machine stacks the masks, they are manually or automatically packaged and ready for use.

 

Medical Mask Tests

Bacteria Filtration Efficiency in Vitro (BFE)
This test works by shooting an aerosol with staphylococcus aureus bacteria at the mask at 28.3 liters per minute. This ensures the mask can catch the percentage of bacteria it’s supposed to.

 

Particle Filtration Efficiency
Also known as the latex particle challenge, this test involves spraying an aerosol of polystyrene microspheres to ensure the mask can filter the size of the particle it’s supposed to.

Breathing Resistance

To ensure the mask will hold its shape and have proper ventilation while the wearer breathes, breathing resistance is tested by shooting a flow of air at it, then measuring the difference in air pressure on both sides of the mask.

Splash Resistance

In splash resistance tests, Medical Mask is splashed with simulated blood using forces similar to human blood pressure to ensure the liquid cannot penetrate and contaminate the wearer.

Flammability

Since several elements of an operating room can easily cause fire, Medical Mask is tested for flammability by being set on fire to measure how slowly it catches and how long the material takes to burn. ASTM levels 1, 2, and 3 are all required to be Class 1 flame resistant.

 

2 Things to Consider When Selecting Medical Mask in the Healthcare Setting

There Are Different Types of Medical Face Masks

Generally speaking, face masks fall into three key sub-groups: procedure masks, surgical tie masks, and N95 respirators. Masks that are authorized by the FDA are referred to as medical face masks. Visually, the easiest way to tell masks apart is by the attachment that fixes it to the face. Procedure masks are affixed with stretch loops behind the ears, while surgical tie masks, which are intended for use in the operating room, have two sets of ties for a more secure fit to the face.

Medical Masks Are Intended For Single-Use

Surgical tie and procedure masks, along with surgical N95 respirators meant for use in medical settings are made primarily with non-woven fabrics, along with a filter material called meltblown. The combination of materials is designed to protect the wearer and the patient from the transfer of microorganisms, splashes of blood, or other droplets of potentially infectious bodily fluids.

Adult Antiviral Medical Grade Face Mask
 

 

How to Use Medical Mask

 

Understand What a Medical Mask Protects You From
Medical or surgical masks are intended to cover both your mouth and nose. They are designed with material that can block large-particle droplets, splashes, sprays and splatter — all of which may contain viruses or bacteria that may be harmful to you.

 

Know the Difference Between a Medical Mask and an N95 Respirator
An N95 respirator is a device used by health practitioners to block 95% of very small particles. Unlike medical masks, N95 respirators fit more securely on your face and against your skin, and are able to filter airborne particles.

 

Clean Your Hands
Before touching a clean medical mask, wash your hands thoroughly with both soap and water.

 

Check the Medical Mask For Defects
Once you’ve taken a new (unused) medical mask from the box, check it to ensure it doesn’t contain any defects, holes or tears in the material. If the mask has defects, holes or tears, throw it away and select another new (unused) mask from the box.

 

Orient the Top of the Mask Properly
In order for the mask to fit as close to your skin as possible, the top portion of the mask will have a bendable, but stiff, edge that can be moulded around your nose. Ensure this bendable side is facing upwards before applying the mask to your face.

 

Ensure the Proper Side of the Mask Faces Outwards
The inside of most medical masks are white in colour, while the outside has a colour of some sort. Before applying the mask to your face, make sure the white side of the mask is facing towards your face.

 

Place the Mask on Your Face
Here are many types of medical masks available, each with different methods of attaching the mask to your head.

 

Adjust the Nose Piece
Now that the medical mask is in place on your head and face, use your index finger and thumb to pinch the bendable portion of the top edge of the mask around the bridge of your nose.

 

Tie the Lower Band of the Mask If Needed
If you’re using a mask with bands that tie on the top and bottom, you can now tie the bottom band around the base of your skull. Because adjusting the bendable nose piece can impact the fit of the mask, it is best to wait until after the nose piece is in place before tying the bottom straps.

 

Fit the Mask to Your Face and Under Your Chin
Once the mask is completely secured, adjust it to ensure it covers your face and mouth, and so the bottom edge is under your chin.

 

Remove the Mask Carefully
In general, remove the mask by only touching the edges, straps, loops, ties or bands. Do not touch the front portion of the mask which may be contaminated.

 

Dispose of Your Mask Safely
Medical masks are designed to only be used once. Therefore when you take the mask off, place it in the trash immediately.

 

Wash Your Hands Again
Once you’ve disposed of the mask safely, wash your hands once more to ensure they’re clean and didn’t get contaminated by touching the dirty mask.

 

 
Frequently Asked Questions
 
 

Q: What is the primary function of a medical mask?

A: A medical mask serves as a barrier to help prevent the spread of respiratory droplets, which can carry infectious agents like viruses and bacteria. It protects both the wearer and those around them by reducing the transmission of pathogens.

Q: How do surgical masks differ from N95 respirators?

A: Surgical masks are loose-fitting and primarily designed to block large-particle droplets, splashes, and sprays. In contrast, N95 respirators are designed to fit snugly to the face and filter out at least 95% of airborne particles, offering a higher level of protection against smaller particles, including viruses.

Q: When should a medical mask be worn?

A: Medical masks should be worn in healthcare settings by healthcare personnel during procedures that may generate aerosols or whenever there is a risk of exposure to bodily fluids. Additionally, during outbreaks of infectious diseases, members of the public may be advised to wear masks to reduce the spread of illness.

Q: Can a medical mask protect against COVID-19?

A: Medical masks can help reduce the transmission of COVID-19 by blocking respiratory droplets. However, they are not foolproof, and the level of protection depends on factors such as the fit and the type of mask. Cloth masks and surgical masks are generally less effective than N95 respirators in filtering out small particles.

Q: How often should a medical mask be replaced?

A: Medical masks should be replaced when they become wet, soiled, or damaged. If the mask is being used in a continuous care setting, such as a hospital, it may be replaced more frequently according to local policies and practices.

Q: Can a medical mask be reused?

A: Surgical masks are intended for single-use only. Reusing them can compromise their effectiveness and increase the risk of contamination. N95 respirators may be reused under certain conditions, but they must be properly stored and disinfected according to manufacturer instructions.

Q: What is the correct way to wear a medical mask?

A: The mask should be worn over the nose and mouth, with the metallic strip molded to the bridge of the nose. It should fit snugly against the cheeks and chin without gaps. The mask should be removed by grasping the ear loops or ties and avoiding touching the front of the mask.

Q: How does a medical mask protect the wearer?

A: By creating a barrier against respiratory droplets, a medical mask helps prevent the inhalation of infectious agents. It also reminds the wearer to avoid touching their face, reducing the risk of self-contamination.

Q: Are there any contraindications to wearing a medical mask?

A: Individuals with difficulty breathing, severe facial hair that interferes with the fit of the mask, or a mental health condition that makes it difficult to tolerate wearing a mask may need alternative forms of protection or assistance.

Q: Can a medical mask cause skin irritation?

A: Yes, prolonged use of a medical mask can cause skin irritation, pressure ulcers, or acne, particularly around the areas where the mask presses against the skin. Taking breaks, using a skin-friendly mask, and practicing good skin hygiene can help minimize these effects.

Q: How effective are medical masks in preventing the wearer from contracting an infection?

A: The effectiveness of medical masks in protecting the wearer varies depending on several factors, including the type of mask, the fit, the duration of exposure, and the infectiousness of the disease. While masks can reduce the risk of infection, they are not 100% effective.

Q: Should children wear medical masks?

A: Children over the age of 2 may wear medical masks in appropriate settings, although their effectiveness may vary due to differences in fit and compliance. It is essential to supervise children wearing masks to ensure they use them correctly and do not place them in their mouths or noses.

Q: Can a medical mask be disinfected and reused?

A: Surgical masks should not be disinfected and reused. However, some N95 respirators may be disinfected and reused according to specific protocols. It is crucial to follow manufacturer instructions and local guidance regarding the reuse of respirators.

Q: What is the difference between a medical mask and a cloth mask?

A: Cloth masks are typically made from fabric and can be washed and reused. They may provide some protection against large respiratory droplets but generally do not filter out small particles as effectively as medical masks. Cloth masks should fit snugly and be made of multiple layers of fabric.

Q: How should a medical mask be stored when not in use?

A: Medical masks should be stored in a clean, dry place away from direct sunlight and heat. They should be folded so that the outside is facing inward to prevent contamination. Storing masks in paper bags or breathable containers can help maintain their integrity.

Q: Is there a specific side of the medical mask that should be worn on the inside?

A: Yes, most medical masks have a colored side that should face outward. The white or lighter-colored side is typically the inside, which should be against the skin. This color-coding helps distinguish between the outer and inner surfaces and ensures proper orientation.

Q: Can a medical mask filter out all types of particles?

A: No, medical masks do not filter out all types of particles. Surgical masks are designed to block large-particle droplets and splashes but do not filter out small particles as effectively as N95 respirators. N95 respirators filter out at least 95% of airborne particles, but even they have limitations and cannot block particles entirely.

Q: Can a medical mask be worn with a beard or mustache?

A: Facial hair can interfere with the fit of a medical mask, reducing its effectiveness. Beards and mustaches should be trimmed or shaved to achieve a proper seal with the mask. For individuals who cannot shave for medical or religious reasons, alternative forms of protection, such as face shields, may be considered.

Q: Are there any situations where a medical mask should not be worn?

A: Individuals with severe respiratory distress or those who are unable to remove the mask without assistance should not wear medical masks. In addition, masks may not be necessary in outdoor settings with adequate social distancing or in situations where exposure to infectious agents is low.

Q: How do I properly dispose of a used medical mask?

A: Used medical masks should be disposed of in a lined waste bin designated for healthcare waste. They should not be flushed down toilets or placed in recycling bins. After disposal, hands should be washed thoroughly with soap and water or hand sanitizer.
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